RS 232 0-modem without galvanic connection

(Last update May 13 2017)

A lot of  measurement hardware available can be connected to the computer using an RS232C link. But it is not always desireable to establish a connection between different power supply domains via the ground line of the interface. (Imagine you wanted to measure signals tied to a DC voltage differeing from the ground of your computer. This would immediatelly lead to a current flow that in extreme cases may be destructive for the PC or measurement systen!)
Even if there is no DC offset a ground loop could act as an antenna and superimpose disturbance on the measurement carried out.
To avoid these problems an RS232C link without galvanic connection is helpful.
Probably the most simple way of achieving this is using opto couplers. The following circuit displays the drive and receive circuit used.
test_CNY.gif
Fig. 1: Single channel of the optical link

The pulse source on the left drives the transistor npn_BSY62. The collector current is limited by a 130 Ohm resistor. Current flow trough npn_BSY62 turns on the light emitting diode (LED) inside the coupler CNY17.
The connection between the emitter of npn_BSY62 and the emitter of the phototransistor inside the coupler can be removed to create a coupler without galvanic connection. In the circuit above it is left intentionally to have the same ground reference on both sides for simulation.
Since the transistor inside the coupler is not optimized for saturated switching like the BSY62 transistors it must be kept out of saturation. Therefor the collector of the photo transistor is shifted down one VBE by the rightmost transistor (npn_BSY62). The follower pnp_BSX29 pulls down the base of the photo transistor before it reaches saturation.
The test circuit (for xcircuit schematic editor), a component library and the SPICE netlist are also is available:

test_CNY.ps   (schematic for xcircuit editor)
test_CNY.spc   (SPICE netlist)
system_lib.lps   (a little library including npn_BSY62, pnp_BSX29 and CNY17)
P0131_half_simu.ps   (3 channel schematic for simulation)
netlist   (netlist for the simulation of P0131_half_simu.ps)

To make the netlist and the library simulatable the files can simply be concatenated by something like "cat system_lib.lps test_CNY.spc > test_CNY.cir" .


RS232C 0 modem

An RS232C 0 modem using 9 pin connectors looks like this:

RS232pinout.gif

Fig. 2: RS232C 0 modem pinout
The ground line is drawn dashed because this is the wire we will open.
In figure 3 we see 3 signals carying data in one direction plus 3 signal carrying data in the oposit direction. So we need a total of 6 channels.
With the symmetry we have we can build the circuit of two indentical halfs.

One Half of the circuit

The following diagram shows one half circuit.
P0131_half.gif

Fig. 3: 0-model half circuit

The circuit consists of 3 channels of the circuit of figure 1, some inverters (IVx1 of a 74HC04) and two interface drivers (MAX232) changing the signal levels to the standardized levels of an RS232C link.

RS232C 0 modem complete circuit

Two of the half circuits shown above make the complete 0-modem:
P0131both.gif

Fig. 4: Complete circuit

To make things easier there also is a little description in pdf-format:

description.pdf

The circuits of figure 3 and 4 are available for xcircuit too but since there is no model for MAX232 they can nor be simulated.

P0131_half.ps   (circuit of figure 3)
P0131_both.ps   (circuit of figure 4)